Before Drywall -Did We Get It Right?

August 27, 2020

By: Lee LeFever

I write books and run a company called Common Craft. I recently moved from Seattle to a rural island. Here, I write about online business, book publishing, modern home construction, and occasionally, dumb jokes.

The race is on. A couple of weeks ago, Drew, our contractor, set a date for our house to be insulated. We’re using spray foam insulation, which creates a hardened shell in the spaces in the walls. It also locks into place years of decisions and the work of electricians and plumbers. Untold miles of wires and pipes will be encased forevermore, hopefully. Soon after, drywall will finish the job.

The race is on because once the insulation process starts, changes become more difficult and expensive. Everyone’s goal is for the entire house to be ready and that includes us. It’s worrisome to think that so much is becoming more permanent. Did we get it right? 

I suppose most projects reach the stage where all the decisions are made and the trigger must be pulled. This post is an example. Just before you received this message, Sachi and I both pored through it, looking for errors and ways to improve it. Once I hit “send” and it landed in your inbox, there was no going back. What’s done is done. 

Publishing Big Enough was similar. Once the book had been written, edited, designed, and reviewed multiple times, we had to make the final decision to get it printed. When the ink dried on those pages, it was truly final. Did we get it right?

It’s that moment, when the final decision is made, that progress happens and it’s essential to getting things done. In business terms, you have to ship the product and it sometimes takes gumption to do it. Self-doubt can make you rethink the idea or delay the decision for another week or month. I’ve seen untold hours of my time wasted because I wasn’t confident enough to ship it. It’s a constant battle.

Thankfully, with the house and the book, we had the help of professionals who specialize in getting it right. They have systems and processes that help ensure the final product is high quality. While mistakes are inevitable, we trust the pros, who have been through it before and are used to getting products out the door.

Today, with the work of carpenters, electricians and plumbers about to get shipped, we’re doing what we can to document what’s inside the walls. As some of you suggested for this stage, we took photos and videos of every wall in the house. I think of this as a kind of X-ray vision that only applies once the drywall is up. The photos and videos allow us to know what lurks behind each wall so we can avoid driving a nail into a water pipe or diagnose a problem more efficiently in the future.

The process of taking the photos was a great reminder of all the work that has gone into the house that no one will ever see. An example is “blocking”. There is a high likelihood that you’ve needed to place a screw into a wall to hang art or install a shelf. To make it more secure, you hoped to find a stud in the wall. Or, you’ve used anchors in drywall. With a bit of forethought, this process can be easier and more secure.

For example, we plan to have two towel bars in our bathroom. Casey, the foreman on the project and all-around great guy, asked about the height of the bars and installed these blocks in the walls. Now we don’t have to find studs. This was true across the entire house; we blocked for everything we could imagine. No stud finders needed.

Speaking of drywall, I noticed that the plumbers put these metal “nail plates” on the studs whenever a water line passes through it. I initially thought they were for strengthening the wood, but their role is to prevent a drywall nail (or a nail from us in the future) from piercing the line and causing a huge problem inside the wall.

When the drywall is installed, a canvas will also be lost forever. Drew is a very visual person and when he needs to explain something, he draws it on whatever he can find. Often, it’s a nearby stud. The walls of the house are adorned with little drawings and notes that record a decision made or mind changed. Maybe someday they’ll be seen again, but hopefully not by us.

Today we’re about 14 months into the project, starting with the demolition of the Yurt, and the house is very close to taking a great leap toward becoming livable. Over the next month or so, the roof, all doors and windows, drywall, soffits and siding will all become a reality. While these elements are more visible than what’s inside the walls, we’ll still be asking: did we get it right?

A version of this post also appeared in my Ready for Rain newsletter.

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